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Tech Forum : Turbo

- BMW E21 Community
   - Tech Forum
      - Turbo
Matt   Posted Thursday, Jun 26th 11:47am [Edit] [Quote] [IMS] [View car]
Member
Post nr. 72
   
SF Bay Area
81 320i
Does anyone know how these guys got the primaries as one piece?


m10_power   Posted Thursday, Jun 26th 6:57pm [Edit] [Quote] [IMS] [View car]
Member
Post nr. 11


Look carefully they aren't one piece, go to www.burnsstainless.com
for mandrel bent tube.

I believe your thinking of welding to the stock exhaust manifold, this will be unsuccessful and will lead to headaches later.

M42powered   Posted Thursday, Jun 26th 8:22pm [Edit] [Quote] [IMS] [View car]
Staff
Post nr. 72
   
Arizona, USA
1981 BMW 320i
Getting an extra thick flange is possible. Modifying your stock manifold would most likely end up in disaster. Do you weld often? Making a turbo header or manifold like Paul did is probably one of the most time consuming and difficult things to do.
Weld a section, check for holes, grind out the inside of the weld. It's like cleaning the ports on a head 30 some odd times. I'd probably go with a log style manifold if it is your first try at welding exhaust stuff.

Matt   Posted Friday, Jun 27th 12:36am [Edit] [Quote] [IMS] [View car]
Member
Post nr. 75
   
SF Bay Area
81 320i
The adaptor will be .5" , is that thick enough?
What kind of problems, besides the actual welding, do you expect me to encounter?

M42powered   Posted Friday, Jun 27th 12:59am [Edit] [Quote] [IMS] [View car]
Staff
Post nr. 81
   
Arizona, USA
1981 BMW 320i
I've posted this place a bunch:
http://www.jgstools.com/turbo/

They have cheap log style manifolds that you make and have them weld, mail order.

Welding is fun. Not really a headache.

m10_power   Posted Friday, Jun 27th 2:10am [Edit] [Quote] [IMS] [View car]
Member
Post nr. 12


Matt,
Tuning will be your biggest hurdle, slightly wrong and you will have extremely high exhaust gas temperatures (EGT) under boost, which will destroy pretty near any manifold you can build/buy. Too much boost, incorrectly sized turbocharger, slipping clutches, worn out rear tires , grenading differentials...not an easy journey. Everytime I see a 930 turbo I stare in awe, amazing they ran those things in 24 hour races.


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